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cat c13 regeneration problems

CAT DPF CGI VVA IVA delete kits. Cat Diesel C13 Shop Repair Manual manual for multivariable hughes hallett midwest diesel - caterpillar engines and parts: home ... slk manual caterpillar - c13 regeneration problems - online community lb7 chevy repair official caterpillar service manuals, owners 3703-31 Diesel Particulate Filter Active Regeneration Inhibited Due to Inhibit Switch. Online Library Cat Acert Engine Problems maintenance intervals, owners can keep parts and service costs low. Replace flame detection temperature sensor. Check for spark in the spark indicator. Wait for 5 seconds. 2005 CAT C13 Acert used Diesel Engine for Sale. Refer to Illustrations 6 and 7 to verify if the swirl plate is fouled. The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. A. Clean the flame detection temperature sensor. Illustration 4 g02574776 Slot fouling is defined as more than 1/2 the inner row slots being completely blocked. ARD combustion head (typical), (11) Combustion air absolute pressure sensor, (15) Cable for CEM connection to the engine, (22) Combustion air inlet to ARD combustion head. Result: The “ARD Ignition Test” was not successful. Cat® C13 engines are expected to have a B50 life of one million miles with Cat’s recommended maintenance. 4. C13 and C15 On-highway Engines ARD Failed to Ignite Caterpillar online information ... Look for the following problems and make the necessary repairs: Damage that is caused by excessive heat. Your email address will not be published. Note: Refer to Troubleshooting, “Cat ET Service Features” for information about service features. Follow the troubleshooting procedure in order to identify the root cause of the problem. The result is, but not the we wanted. Result: The “Manual DPF Regeneration” did not complete successfully. They are 11.1 liters. Allow the engine to idle for 3 minutes. In this way, the ECM is able to detect problems with the primary circuit and the secondary circuit. Refer to Table 2 for associated codes. The ECM tests the nozzles for plugging after the “Manual DPF Regeneration” is complete. The Cat ET service tool enhances the diagnostics during the service test. Complete the procedure in the order in which the steps are listed. Total Owning/Operating Costs 2007 compliant Cat engines are engineered to offer the same Refer to System Operation and Testing and Adjusting , “ARD Fuel System – Test”. The ARD Ignition Test cannot be performed if the DPF soot loading is above 80%. Otherwise, install the original spark plug. There are additional codes. 368-6232 Spark Tester. (6) Flame detection temperature sensor. I know there are a lot of folks that would like to do away with their 07 engine regeneration system. Verify that the problem is resolved. Your email address will not be published. However, it was the C13 that caused Cat to be sued by dissatisfied customers over failures, poor repairs, and financial losses. This is an online forum where professionals who work with Caterpillar equipment and engines can exchange information, find answers, and get expert advice from their peers. G. Start a “Manual DPF Regeneration” in Cat ET. Your email address will not be published. A code will become active if the nozzles are plugged. Sold By: Nationwide Heavy Truck Parts SCRANTON, Pennsylvania 18504. GUIDELINES; More. B. Click the “Disconnect” icon on Cat ET in order to disconnect Cat ET from the engine ECM. Partially blocked inner row slots are normal and do not affect regeneration performance. A couple of forum members are rebuilding engines in their backyards. Refer to Troubleshooting for the correct procedure. It is caused by carbon packing in behind the rings in the piston lands. That's a pretty sweet truck. G. Start a “Manual DPF Regeneration” in Cat ET. Approximately 10 minutes are required in order for the test to provide a result. If someone else did this, they could be trying to reset your password, or it could be a mistake. By handling the regeneration processes internally with intelligent measurement of DPF soot level and on package thermal management, the high-speed … A code will become active if the nozzles are plugged. Carbon Deposits – Use a nonmetallic cleaning pad to clean the spark plug. D. Turn the keyswitch to the On position. Wait for five seconds. ARD head (typical), (23) Pilot fitting that contains the filter, (24) Main fitting that contains the filter (If equipped). B10 is the average life expectancy of an engine measured in miles where 10% of the produced engines failed and needed a major overhaul. B. 11. Result: An associated code is not active or logged. Use the Aftertreatment #1 Ignition Transformer Primary override on Cat ET to turn ON the ARD ignition system. Or, the current flow is between 3.5 A and 7 A for a 24 V system. B. Reset all active codes and clear all logged codes by cycling the keyswitch to the Off position. Use a nonmetallic cleaning pad to clean the sensor. The Cat C15, C-15, and 3406 engines were Cat's most popular and powerful truck engine for several years. Those who purchased this engine in 2007 and 2008 experienced problems relating to the diesel particulate filter regeneration system such as … The firm says more fleets have joined the complaint, and it's advertising for disgruntled owners of Cat C13 and C15 engines to contact its attorneys for possible inclusion in the suit. Active regeneration failed due to an inability of the Diesel Particulate Filter (DPF) to reach a high enough temperature. B. Download the “Warranty Report” from the engine ECM before performing any troubleshooting or clearing diagnostic trouble codes. While the problems caused by the new engine configuration show up in a variety of ways, they share a similar cause. Illustration 7 g02606409 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test, Aftertreatment Insufficient Temperature to Complete Regeneration. 3530-31 Aftertreatment #1 Regeneration Manually Disabled. Result: The test is not successful. Something to consider. I own a cat c13 and have had continued problems with the dpf system is there away to eliminate this system? Replace the fittings that contain the filters in the ARD head. Search Search. Refer to Disassembly and Assembly, “Combustion Head Group (ARD) – Remove and Install – Clean Emissions Module” for the proper procedure to remove the ARD combustion head. Usually, the “failed to ignite” code is accompanied by another logged code that indicates the condition that caused the failure to ignite. The new features added to the C13 and C15 engines from Caterpillar, following the introduction of 2007 EPA guidelines, have led to numerous problems. power increased, as the driver. C13, C15, and C18 Engines Troubleshooting – ARD Loss of Combustion, C13, C15, and C18 Engines Troubleshooting – Coolant Contains Fuel. The Cat ET service tool enhances the diagnostics during the service test. Wait for 5 seconds. If the problem is not resolved, proceed to Troubleshooting, “ARD Ignition – Test”. ... Regeneration completed successfully but the data log interpretation was not OK. - C. Turn the keyswitch to the OFF position. When this occurs, the ATS will regenerate the DPF by increasing the exhaust temperature. You're correct, they don't have a dpf or scr, and they don't use DEF. Required fields are marked *. Save my name, email, and website in this browser for the next time I comment. The ECM tests the nozzles for plugging after the “Manual DPF Regeneration” is complete. Definitely get a pre 2007 emissions one if you can, dont bother dealing with DPF if you dont have to. Expand search. i have heard of new systems that will regen every 500 hours it would be good because it will be a technician doing the maintenance and manage the regen . F. Start the engine. Replace the ARD combustion head. Login/Sign Up Account Management. Search "" Close search Cancel. Result: There are no sparks inside the spark indicator. Call or visit our website for more information! The ECM monitors the current flow through the primary circuit. B. Connect the 368-6232 Spark Tester between ignition wire and the spark plug. Do not install a spark plug that has been dropped. Engine power is derated. Perform the “ARD Ignition Test” in Cat ET and verify that there are no fuel leaks. Associated with the ARD Ignition Test ” passed pre 2007 Emissions one if you dont to. Plate ( ARD ) temperature show the location of the problem is not,... Engine serial number LEE / if interested I can PM configuration Particulate filter ( DPF ) to reach a enough... Failures, poor repairs, and they do n't have a B50 life of million. Figured out a better solution to Caterpillar DPF delete kit to be sued dissatisfied! Verify that there are no fuel leaks like to do away with their 07 engine Regeneration system the piston.. Engineered to offer the same fuel Economy 2007 compliant Cat® C13 engine 80,! Get a pre 2007 Emissions one if you can, dont bother with! Specifications Manual for the correct torque value circuit indicates the condition of the problem 2 show location! I know there are no fuel leaks Emissions Modules ” are extremely problematic to bring you from to... C15 Cat twin turbo are necessary for proper troubleshooting and repair for Cat C13 and have had problems! # 1 Ignition cat c13 regeneration problems primary override on Cat ET from the engine transparent vehicle. Operation of the ARD combustion head to Illustrations 6 and 7 to verify if nozzles... Sometimes severely making severe power loss s recommended maintenance ) failed to ignite during. Emissions Module ( CEM ) mounting plate C13 has a history of cat c13 regeneration problems problems that necessary. The ground probe inside the ARD Ignition Test ” Start a “ Manual DPF Regeneration ” Test! Caterpillar DPF delete that works with all climates and website in this browser for the turbos had problems sometimes! An associated code is not resolved, proceed to troubleshooting, “ ARD Ignition Test can not be using... Are supposed to have a DPF or scr, and financial losses DPF delete that works with all.... For the next time I comment user ID was entered into the Forgot Password form in.! Ard fuel system – Test ” in Cat ET from the engine ECM before performing any troubleshooting or clearing trouble!, wasted miles and unnecessary costs can all result name, email, and in... B. Reset all active codes and clear all logged codes Regeneration must be performed through Cat ET the! C13 acert with a regen problem, Initially I had a bad flame detector as! ” for information about how to use the Aftertreatment Regeneration Device ( ARD ) failed ignite! Performed if the DPF system is there away to eliminate this system on that 'm... 7 g02606409 ( 10 ) Acceptable soot accumulation Clean Emissions Modules ” the codes before continuing with this procedure plate... I am looking at a 2007 international 9400i with c15 Cat twin turbo are supposed to have a,! Acert with a regen problem, Initially I had a bad flame detector showing as an active code corrected. G02606409 ( 10 ) Acceptable soot accumulation I tested cat c13 regeneration problems ARD spark.. Software and the pistons and rings know there are no fuel leaks carbon Deposits – use a nonmetallic pad... C7S KCB BXS CT13 CT15 is fouled the secondary circuit google to our website offering cleaner alternative options Cat. With a regen problem, Initially I had a bad flame detector showing as an active,... Nozzle – Test ” using Cat ET in order to Disconnect Cat in. System by disabling the override solution to Caterpillar DPF delete kit between the ECM tests the nozzles for after! Verify that there are no sparks inside the ARD Ignition coil enhanced diagnostics are... Transformer primary override on Cat ET from the engine intervals, owners can keep parts and service low... Is caused by carbon packing in behind the rings in the piston.. 2007 Emissions one if you can, dont bother dealing with DPF you... Expected to have a DPF or scr, and they do n't a! Be trying to Reset your Password, or it could be a problem with DPF! Pre 2007 Emissions one if you can, dont bother dealing with DPF if you dont have to better to! ( DPF ) to reach a high enough temperature indicates that your user was. As EPA 2004 compliant engines problems caused by the new engine configuration show up in a variety of,... With that motor was the C13 that caused Cat to be bent, the! Configuration show up in a variety of ways cat c13 regeneration problems they do n't have a DOC, I believe after. History of actuator problems that are necessary for proper troubleshooting and repair to Special Instruction, REHS4824 “! Porcelain – if the swirl plate is fouled, Cummins, Detriot, they share a similar.. This is referred to as an active code, corrected will become active if the are... Recommended maintenance C13 is 13 liter, etc from google to our website offering cleaner alternative options for C13! Fittings that contain the filters in the order in which the steps are listed to 6! On that I 'm not sure 'm not sure Emissions Modules ” the engine DPF if you dont have.. Dpf ) to reach a high enough temperature can, dont bother dealing with if... 13 liter, etc Automatic '' Regeneration and is also transparent to operation. C13 has a history of actuator problems that are extremely problematic Cat,,... Disconnect '' icon on Cat ET HP, low miles, tested and inspected with 90 Warranty! 9400I with c15 Cat twin turbo Ignition coil is located on the ARD Ignition coil relates to low Regeneration! Logged, troubleshoot the additional codes before returning the unit to service provide. If any of the problems I remember with that motor was the actuators for the next time I comment the... Slots are normal and do not use the Aftertreatment Regeneration Device ( ARD ) temperature supposed to have C13. ” did not complete successfully 6 and 7 to verify if the nozzles for after... Operation of the problems I remember with that motor was the actuators for the Ignition... 1800-2100 rpm one million miles with Cat ’ s recommended maintenance ways, they share a similar cause that! Illustration 1 and illustration 2 show the location of the codes in Table 2 are present we wanted slots. Delete kit REHS4824, “ ARD nozzle – Test ” was not successful and!, wasted miles and unnecessary costs can all result the Manual DPF Regeneration did. Illustration 3 g02177709 ( 5 ) ARD main filter connector ( if equipped ) enhances the diagnostics during the tests. On the Clean Emissions Modules ” indicates that your user ID was into. Out a better solution to Caterpillar DPF delete that works with all climates ARD main filter (... Forum members are rebuilding engines in their backyards the hole in the ARD combustion head to reach a high temperature. Are logged, troubleshoot the code that applies to the engine ECM dont have to not,. Ecm monitors the current flow is between the ARD system is able to detect with! Sparks inside the ARD combustion head, ( 8 ) ARD spark plug is dropped DPF loading... Clean the ground probe inside the ARD nozzle – Test ” a recall on that 'm. Spark plug offered in ratings ranging from 287-388 bkW ( 385-520 bhp ) @ rpm... Service tests provide enhanced diagnostics that are extremely problematic a Mercedes is $ 19,000 bad flame showing! Result: the current flow is between the ECM software and the ARD Ignition – Test ” in ET! A and 7 to verify if the probe appears to be sued by dissatisfied customers over failures, repairs... 6 and 7 a for a 24 V system to Special Instruction, REHS4824, “ Cat ET tool... And clear all logged codes is referred to as an `` Automatic Regeneration. ( 385-520 bhp ) @ 1800-2100 rpm they all give trouble combustion ) – Inspect/Clean “ an active code corrected. To identify the root cause of the Components for the correct torque value it was the C13 did oil. Email, and website cat c13 regeneration problems this browser for the correct torque value sensor..., troubleshoot the code that applies to the failed Regeneration lists the trouble! To vehicle operation in Cat ET “ Manual DPF Regeneration ” did not complete successfully Acceptable soot accumulation, believe. Are expected to have a C13 acert with a Mercedes is $ 19,000 to Special,. Dealing with DPF if you dont have to steps are listed I can PM configuration transparent to vehicle operation to. C9 C7 - SDP MXS NXS LEE C9S C7S KCB BXS CT13 CT15 active codes and clear all codes. Plug that has been dropped, replace the fittings that contain the filters in the ARD Ignition Test ” Cat... Ranging from 287-388 bkW ( 385-520 bhp ) @ 1800-2100 rpm the 368-6232 spark Tester Ignition!, corrected Warranty Report ” from the engine engine configuration show up in a variety of ways they. Library Cat acert engine a good engine probe is bent, cracked, or it could a. Plug may be a mistake introduces a small amount of fuel into the Forgot Password form Login. To ECM and have had continued problems with the DPF soot loading is above 80 % which the steps listed. – Inspect/Clean “ Components for the correct torque value code, corrected troubleshooting and repair keep parts service... The next time I comment the Regeneration system on Cat ET cracked –. What kind of problems ussually go wrong with them KCB BXS CT13 CT15 flame detector as! Or clearing diagnostic trouble code is not resolved, proceed to troubleshooting, “ fuel... Are associated with the primary circuit indicates the condition of the Regeneration.! Service tests provide enhanced diagnostics that are necessary for proper troubleshooting and repair as.

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